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SPECIAL LIGHTWEIGHT PRODUCT ROUTES

Choose EPS or project-specific lightweight aggregate processing

EPS and ceramsite products require different raw-material checks, mixing routes and downstream equipment. Choose the product route before planning capacity and equipment.

Independent engineeringEquipment manufacturingProject delivery
REAL PROJECT PHOTOSouth Africa EPS lightweight block production project
EPS lightweight product production equipment at the South Africa project
HENGDEProject-specific configuration
EPSProject route
CeramsiteMaterial testing required
Project-specificEquipment configuration
DISCUSS YOUR PROJECT

Planning a Lightweight Block or Wall Panel Project?

Tell us what you plan to produce and where the factory will be built.

Discuss Your Project
RAW MATERIAL OPTIONS

Local Raw Materials, Engineered into Your Production Plan

EPS and ceramsite are separate lightweight-product routes. Their raw materials and process controls must be reviewed independently rather than combined into one generic formula.

Understand your local materials

HENGDE reviews grading, moisture, composition and supply consistency against the block or panel you want to manufacture.

For recycled or variable inputs, representative samples and production trials establish how that specific source performs.

Turn trial results into a production method

We use the results to develop material ratios, dosing, mixing, forming, curing and finishing requirements.

The equipment proposal then follows the tested process and the required product, rather than a generic machine list.

EPS granules considered for self-insulating lightweight products

EPS / Polystyrene Granules

Typical role
Lightweight particle constituent selected by grade, density and process need
Applicable route
EPS
Ceramsite lightweight aggregate for wall-panel production

Ceramsite / Expanded Clay Aggregate

Typical role
Lightweight aggregate selected by grading, density and water absorption
Applicable route
Ceramsite
Representative cementitious material for project formulation review

Cementitious Materials

Typical role
Binder blend: HENGDE establishes component proportions through setting and strength trials.
Applicable route
NAAC, EPS, Ceramsite
Silica sand or suitable mineral aggregate considered for EPS lightweight products

Silica Sand / Suitable Mineral Aggregate

Typical role
Mineral aggregate: particle grading and trial batches establish its place in the mix.
Applicable route
EPS
Water metering for lightweight-product production

Water

Typical role
Mixing and process water: quality checks and metering control support repeatable batches.
Applicable route
CLC, NAAC, EPS, Ceramsite, Wall Panel
Mineral filler sample under project-specific material review

Project-Specific Mineral Fillers

Typical role
Mineral fillers: trial results establish grading, proportion and water demand in the ceramsite mix.
Applicable route
Ceramsite
Project-specific additive evaluated during formulation testing

Project-Specific Additives

Typical role
Formulation additives: HENGDE selects their function and dosage through compatibility and performance trials.
Applicable route
EPS, Ceramsite
LOCAL MATERIAL REVIEW

Turn Your Local Materials into a Factory Plan

Send HENGDE the material sources, available test reports and product you want to manufacture. Our team will define the assessment and trial steps for your production route.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo; EPS granules, Swoolverton; expanded clay, Lucis. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

IP Geolocation by DB-IP · CC BY 4.0

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