EXPANDED-CLAY ROUTE
Delivery lead time: 40–50 working days.
Ceramsite grading, absorption and moisture must be tested before feeding, mixing, moulding and finishing are selected. HENGDE configures this route after reviewing the actual aggregate and target product.
SIX-STEP PROCESS
Confirm ceramsite grading, absorption and moisture before configuration.
Dose the confirmed aggregate, binder and water inputs.
Select mixing and moulding around the tested project recipe.
Match curing and release conditions to the target product.
Match cutting and finishing to the aggregate structure and required product dimensions.
Confirm the handling and storage method for the selected product and site.
PRODUCTION EQUIPMENT
PROJECT DELIVERY / TURNKEY SUPPORT
HENGDE connects raw-material testing, factory planning, equipment manufacturing and site commissioning in one delivery plan. Our engineers develop the production route and machine interfaces, and our team prepares operators for production and maintenance. The proposal identifies the equipment, site preparation and services for your factory.
Evaluate representative samples from the project location before selecting the final process.
Adjust the formulation and material ratios against the test results and target product.
Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.
Coordinate land, buildings, storage, material flow, foundations and utilities.
Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.
Prepare the agreed machines, tooling and controls against the approved configuration.
Check applicable equipment and delivery scope before shipment.
Coordinate packing, loading and destination requirements with the project shipping plan.
Install and connect the agreed equipment after site conditions are ready.
Check machine sequences and trial production with the selected materials.
Train operators in safe use, production sequence and routine maintenance.
Plan maintenance communication and spare-parts support for the installed equipment.
REAL HENGDE PROJECTS
HENGDE projects selected by product family, process route, capacity and current delivery stage.
Shaoxing, Zhejiang, China 
Tirana, Albania 
Phnom Penh, Cambodia Share your target product, required output and factory location for a suitable equipment proposal.
Ceramsite products use expanded-clay lightweight aggregate with a compatible binder system. Aggregate grading and water absorption affect the final process configuration.
Review expanded-clay grading, density, moisture, absorption and supply consistency with the selected binder system.
Representative samples are needed before feeding, metering, mixing and finished-product equipment are selected.
Testing determines pre-wetting needs, water demand, batch sequence, mixer operation, mould filling and curing conditions.
Cutting and handling are then selected for the verified product geometry and cured condition.
Send HENGDE the material sources, available test reports and product you want to manufacture. Our team will define the assessment and trial steps for your production route.
Representative material photographs: cement, Szlomo Lejb / Sumek101; expanded clay, Lucis. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.
