CLC PHYSICAL-FOAMING LINE

30 m³/day CLC Block Production Line

Delivery lead time: 40–50 working days.

PROCESS ROUTEPhysical foaming · Non-autoclaved curing

CLC / foam concrete block production using physical foaming and non-autoclaved curing. Explore the line visual, production stages, equipment configuration, project examples and installation support.

Get a Production Line Proposal
HENGDE 30 cubic metre per day compact lightweight block production line engineering layoutOpen full-size layout
ENGINEERING LAYOUT30 m³/day configuration media. Final factory layout and interfaces are confirmed during project engineering.

CAPACITY QUICK INFORMATION

Production-line configuration at a glance

30 m³/dayDesign capacity basis
3.75 m³/hourEngineering calculationNominal planning rate: published daily capacity ÷ one 8-hour production shift.
8Equipment items
Physical foaming · Non-autoclaved curingProcess
Confirm for the selected configurationAutomation Level
Vertical push cutterCutting System
Engineering layout shown; site adaptation requiredFactory Layout

CAPACITY & EQUIPMENT CONFIGURATION

What changes in this 30 m³/day configuration

26.55 kW listed totalListed Power
Spliced mould × 20Mould Quantity / Scope
Vertical push cutter × 1Cutting Configuration
8 equipment entries; HENGDE plans their footprint, access and process connections around your siteFactory Requirements
HENGDE develops the 30 m³/day design basis into a shift, mould-turnover and curing plan for your productProduction Planning
Compare the equipment models, quantities, power and cutting system below to select the configuration for your factoryDifference vs Other Capacities

AVAILABLE CONFIGURATIONS

Choose the process configuration for your materials

Compare equipment configurations for the same planned capacity. The table below shows the primary configuration; our engineers select the applicable route after reviewing your product and raw materials.

ALTERNATIVE CONFIGURATION

Manual cutting · chemical aeration

7 equipment items

PRIMARY CONFIGURATION

Manual cutting · physical foaming

8 equipment items

ALTERNATIVE CONFIGURATION

Simplified mould-forming route

6 equipment items

SIX-STEP PROCESS

How the production line works

  1. 01

    Prepare & meter

    Meter powder, aggregate and water to the batch formulation.

  2. 02

    Physical foaming & mixing

    Generate preformed foam and control its addition to the metered slurry for the target fresh density.

  3. 03

    Pour & mould

    Fill the mould configuration selected for the block product and production capacity.

  4. 04

    Non-autoclaved cure & demould

    Match the non-autoclaved curing time, mould count and demoulding condition to the product.

  5. 05

    Cut & finish

    Match billet condition, cutting sequence and transfer speed to the cutting system in this configuration.

  6. 06

    Transfer & stack

    Connect block transfer and stacking to the cutting cycle and finished-product storage area.

COMPLETE EQUIPMENT CONFIGURATION

Complete equipment configuration

Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.

30 m³/day CLC Block Production Line — equipment configuration
No.EquipmentStageModelDimensionsQty.Unit powerTotal power (kW)
Preparation & metering
1
Measuring system equipment imageMeasuring system
Preparation & meteringHLY-04-003.65 m × 1.35 m × 4.2 m10.55 kW0.55 kW
Physical foaming & mixing
2
Physical foaming machine
Physical foaming & mixingEPSA-12000 × 1200 × 1200111 kW11 kW
3
HENGDE physical foaming machine for lightweight block and wall-panel productionPhysical foaming machineView equipment detail →
Physical foaming & mixingHDKWF1-0011150 × 750 × 114017.5 kW7.5 kW
Cutting & finishing
4
Vertical push cutter equipment imageVertical push cutter
Cutting & finishingHLY-002.0 m × 1.35 m × 1.85 m17.5 kW7.5 kW
Handling & stacking
5
Manual cantilever billet lifter equipment imageManual cantilever billet lifter
Handling & stackingHLY-03-003.0 m × 1.3 × 3.2 m1——
Moulding, curing & circulation
6
Pourer track line equipment imagePourer track line
Moulding, curing & circulationHLY-076 m2——
7
Cantilever lifter track line equipment imageCantilever lifter track line
Moulding, curing & circulationHLY-083.5M2——
PLC, electrical & tooling
8
Spliced mould equipment imageSpliced mould
Production equipmentJMX-01-01ZT2.6 m × 1.3 m × 0.3 m20——

PRODUCTION LINE GALLERY

Drag or swipe through real equipment photos and engineering layouts. Open the main image to inspect it at full size.

30 cubic metre compact lightweight block production line engineering layout

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

HENGDE connects raw-material testing, factory planning, equipment manufacturing and site commissioning in one delivery plan. Our engineers develop the production route and machine interfaces, and our team prepares operators for production and maintenance. The proposal identifies the equipment, site preparation and services for your factory.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

REAL HENGDE PROJECTS

HENGDE projects selected by product family, process route, capacity and current delivery stage.

Albania 100 m³/day foam-concrete block production line real project photo Tirana, Albania

Albania 100 m³/day foam-concrete block production line

Product
Foam-concrete blocks
Capacity
100 m³/day project basis
Project Stage
Line operating at site
View Albania Foam-concrete blocks Project Cambodia 100 m³/day foam-concrete block production line real project photo Phnom Penh, Cambodia

Cambodia 100 m³/day foam-concrete block production line

Product
Foam-concrete lightweight blocks
Capacity
100 m³/day project basis
Project Stage
Production media available
View Cambodia Foam-concrete lightweight blocks Project Bishkek NAAC block line with a 100–200 m³/day project range real project photo Bishkek, Kyrgyzstan

Bishkek NAAC block line with a 100–200 m³/day project range

Product
NAAC lightweight blocks
Capacity
100–200 m³/day planning range
Project Stage
Production media available
View Kyrgyzstan NAAC lightweight blocks Project
View All HENGDE Projects
RAW MATERIAL OPTIONS

Local Raw Materials, Engineered into Your Production Plan

HENGDE develops the CLC formulation from your local binder, mineral inputs and process water, then matches foam generation, batching and mixing to this capacity configuration.

Test the CLC material system

HENGDE checks binder and mineral composition, particle grading, moisture and water quality against your block density and strength targets.

For recycled inputs, we define sorting and preparation needs and use representative samples to establish a workable formulation.

Tune physical foaming after testing

Our engineers adjust slurry proportions, water ratio, foam dosage and addition sequence, then check fresh density and mould filling in the trials.

We connect setting and cutting observations to the mould-turnover plan, curing space and downstream handling cycle.

Cement considered as a binder for HENGDE lightweight-product production

Cement

Typical role
Primary binder
Applicable route
CLC physical foaming
River sand considered for CLC block production

River Sand

Typical role
Fine mineral aggregate: grading and cleanliness guide preparation and mix design.
Applicable route
CLC physical foaming
Stone powder sample considered during HENGDE raw-material testing

Stone Powder

Typical role
Fine mineral filler: chemistry, fineness and moisture guide dosage and water adjustment.
Applicable route
CLC physical foaming
Fly ash used as a mineral raw-material option for lightweight blocks

Fly Ash

Typical role
Mineral powder: HENGDE tests composition and batch performance to establish the usable proportion.
Applicable route
CLC physical foaming
Water metering for lightweight-product production

Water

Typical role
Mixing and process water: quality checks and metering control support repeatable batches.
Applicable route
CLC physical foaming
HENGDE physical foaming system for CLC production

Physical Foaming System

Typical role
Preformed physical foam generation and controlled addition
Applicable route
CLC physical foaming
Recycled mineral material prepared for HENGDE project testing

Construction Waste / Recycled Mineral Material

Typical role
Recycled mineral resource: sorting, size control and mix trials establish a usable prepared input.
Applicable route
CLC physical foaming
CUTTING WASTE RECOVERY

Cutting Waste Settling & Recovery System

HENGDE plans collection, drainage and settling as a connected recovery loop. We size the recovery area and select pump and return-water arrangements around the cutting process, factory layout and material-test results.

  1. 01CuttingCollect cutting water and fine material at the cutting area.
  2. 02DrainageGuide the wet stream through a controlled drainage path.
  3. 03Recovery PitReceive the collected stream in an accessible recovery pit.
  4. 04SettlingAllow suspended solids to separate before water returns to the process-water system.
  5. 05Water ReuseReturn clarified water within the water-quality limits established for the mix.
  6. 06Suitable Fine Material ReuseMeter compatible recovered fines at the reuse rate established by material trials.
LOCAL MATERIAL REVIEW

Turn Your Local Materials into a Factory Plan

Send HENGDE the material sources, available test reports and product you want to manufacture. Our team will define the assessment and trial steps for your production route.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

PROJECT PLANNING

Planning a Lightweight Block Project?

Tell us your target product, project location and planned output. The selected 30 m³/day configuration is included automatically.

Discuss Your Project
WhatsAppDiscuss this page