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LIGHTWEIGHT WALL PANEL LINE

200 m³/day Lightweight Wall Panel Production Line

Delivery lead time: 40–50 working days.

PROCESS ROUTELong-mould wall-panel forming · Product-specific tooling

Lightweight wall-panel line configuration. Explore the line visual, production stages, equipment configuration, project examples and installation support.

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HENGDE lightweight wall panel production equipment assembled in the workshopOpen full-size image
REAL WORKSHOP PHOTO200 m³/day configuration media. Final factory layout and interfaces are confirmed during project engineering.

CAPACITY QUICK INFORMATION

Production-line configuration at a glance

200 m³/dayDesign capacity basis
25 m³/hourEngineering calculationNominal planning rate: published daily capacity ÷ one 8-hour production shift.
30Equipment items
Long-mould wall-panel forming · Product-specific toolingProcess
PLC control; handling varies by stationAutomation Level
Multi-panel slotting machine + Twin-mould two-station CNC horizontal cutterCutting System
Real equipment view shown; final layout is site-specificFactory Layout

CAPACITY & EQUIPMENT CONFIGURATION

What changes in this 200 m³/day configuration

258.45 kW listed totalListed Power
Twin-mould two-station CNC horizontal cutter × 2 · Mould return line × 1 · Complete wall-panel mould set × 1Mould Quantity / Scope
Multi-panel slotting machine × 1 · Twin-mould two-station CNC horizontal cutter × 2Cutting Configuration
30 equipment entries; HENGDE plans their footprint, access and process connections around your siteFactory Requirements
HENGDE develops the 200 m³/day design basis into a shift, mould-turnover and curing plan for your productProduction Planning
Compare the equipment models, quantities, power and cutting system below to select the configuration for your factoryDifference vs Other Capacities

SIX-STEP PROCESS

How the production line works

  1. 01

    Prepare & meter

    Meter powder, aggregate and water to the panel mix design.

  2. 02

    Mix panel materials

    Control the addition sequence and mixing time for uniform panel material.

  3. 03

    Pour long moulds

    Fill the long-mould configuration selected for the required wall-panel product.

  4. 04

    Cure & demould

    Hold the panels until the specified demoulding condition is reached.

  5. 05

    Cut, slot & reinforce

    Coordinate dimensional cutting, edge slotting and reinforcement tooling with the selected panel configuration.

  6. 06

    Transfer & handle

    Turn, clamp and transfer the panels with handling equipment matched to their dimensions and strength.

COMPLETE EQUIPMENT CONFIGURATION

Complete equipment configuration

Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.

200 m³/day Lightweight Wall Panel Production Line — equipment configuration
No.EquipmentStageModelDimensionsQty.Unit powerTotal power (kW)
Preparation & metering
1Preparation & meteringHDSL-0018640 × 350 × 1100211 kW22 kW
2Preparation & meteringHDPDA-0019000 × 800 × 80012.2 kW2.2 kW
3Preparation & meteringHDFL-0011.2 m × 1.5 m × 1.4 m10.55 kW0.55 kW
4Preparation & meteringHDFL-001Ø1310 × H195010.55 kW0.55 kW
5Preparation & meteringHDSL-001Ø1100 × H114010.55 kW0.55 kW
Panel material mixing
6Panel material mixingHDKWF1-0011150 × 750 × 114017.5 kW7.5 kW
7Panel material mixingHDKY-001L1500 × W500 × H2000 mm, air receiver0.8 m³*1115 kW15 kW
Preparation & metering
8Preparation & metering—5000 × 3500 × 15001——
Panel material mixing
9Panel material mixingEPSJB-023300 × 1700 × 1950 internal chamber: 2184 × 1288 × 1400122 kW22 kW
Handling & stacking
10Handling & stackingHDTH-0014800 × 2600 × 370016.2 kW6.2 kW
Cutting & finishing
11
Multi-panel slotting machine
Cutting & finishingHDKG-C026250 × 3100 × 2400122 kW22 kW
12
Twin-mould two-station CNC horizontal cutter
Cutting & finishingHDAS-00211000 × 4250 × 3500255 kW110 kW
Handling & stacking
13
Twin wall-panel and block clamp
Handling & stackingHDDKG-N038000 × 3600 × 4700111.5 kW11.5 kW
14Handling & stackingHDWEGH1-0013800 × 3350 × 2250110 kW10 kW
15Handling & stackingHDTH-0046000 × 2600 × 410016.2 kW6.2 kW
Moulding, curing & circulation
16Moulding, curing & circulationHDBD-0013 m × 1.5 m81.2 kW9.6 kW
17Moulding, curing & circulationTM-00112 m × 1.1 m12.2 kW2.2 kW
18Moulding, curing & circulationHM-00112 m × 1.1 m12.2 kW2.2 kW
19Moulding, curing & circulationJZ-00112 m × 1.1 m12.2 kW2.2 kW
20Moulding, curing & circulationHDZD-00112 m × 1.1 m23 kW6 kW
PLC, electrical & tooling
21PLC, electrical & toolingHDKZ1-0011300 × 1100 × 4001——
22PLC, electrical & toolingHDCBD1-001700 × 500 × 4001——
23PLC, electrical & tooling——1——
24PLC, electrical & tooling—600 × 500 × 2508——
PLC, electrical & tooling
25Production equipmentHDSD2-0013000 × 840 × 630 (complete set)1——
26Production equipmentHDSA-0013000 × 640 × 2301——
27Production equipment——1——
28Production equipment——1——
29Production equipment——1 set——
30Production equipment——1——

PROJECT DELIVERY / TURNKEY SUPPORT

From local materials to an operating factory

HENGDE connects raw-material testing, factory planning, equipment manufacturing and site commissioning in one delivery plan. Our engineers develop the production route and machine interfaces, and our team prepares operators for production and maintenance. The proposal identifies the equipment, site preparation and services for your factory.

  1. 01

    Raw Material Testing

    Evaluate representative samples from the project location before selecting the final process.

  2. 02

    Formula Adjustment

    Adjust the formulation and material ratios against the test results and target product.

  3. 03

    Product & Process Selection

    Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.

  4. 04

    Factory Layout Planning

    Coordinate land, buildings, storage, material flow, foundations and utilities.

  5. 05

    Production Line Customization

    Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.

  6. 06

    Equipment Manufacturing

    Prepare the agreed machines, tooling and controls against the approved configuration.

  7. 07

    Factory Acceptance

    Check applicable equipment and delivery scope before shipment.

  8. 08

    Packing & Shipping

    Coordinate packing, loading and destination requirements with the project shipping plan.

  9. 09

    Site Installation

    Install and connect the agreed equipment after site conditions are ready.

  10. 10

    Commissioning

    Check machine sequences and trial production with the selected materials.

  11. 11

    Operator Training

    Train operators in safe use, production sequence and routine maintenance.

  12. 12

    After-sales & Spare Parts

    Plan maintenance communication and spare-parts support for the installed equipment.

RAW MATERIAL OPTIONS

Local Raw Materials, Engineered into Your Production Plan

HENGDE connects the panel material system, moulds, reinforcement or facing and curing cycle in one capacity-specific production plan.

Test the selected panel material system

Review the approved matrix, process water, reinforcement or facing system and target panel geometry before equipment selection.

Representative samples and product requirements are needed to confirm curing, edge profile, lifting and finished-panel performance.

Coordinate the complete panel process

Testing guides material ratios, dosing, mixing, mould preparation, curing and demoulding for the selected wall panel.

Cutting, slotting, clamping and stacking are then matched to the panel dimensions and handling limits.

Cement considered as a binder for HENGDE lightweight-product production

Cement

Typical role
Primary binder
Applicable route
Lightweight wall panels
Stone powder sample considered during HENGDE raw-material testing

Stone Powder

Typical role
Fine mineral filler: chemistry, fineness and moisture guide dosage and water adjustment.
Applicable route
Lightweight wall panels
Fly ash used as a mineral raw-material option for lightweight blocks

Fly Ash

Typical role
Mineral powder: HENGDE tests composition and batch performance to establish the usable proportion.
Applicable route
Lightweight wall panels
River sand considered for CLC block production

River Sand

Typical role
Fine mineral aggregate: grading and cleanliness guide preparation and mix design.
Applicable route
Lightweight wall panels
Water metering for lightweight-product production

Water

Typical role
Mixing and process water: quality checks and metering control support repeatable batches.
Applicable route
Lightweight wall panels
HENGDE physical foaming system for CLC production

Physical Foaming System

Typical role
Preformed physical foam generation and controlled addition
Applicable route
Lightweight wall panels
Reinforcement used in a configured lightweight wall-panel product

Reinforcement

Typical role
Panel reinforcement: matched to the selected panel construction and production tooling.
Applicable route
Lightweight wall panels
Facing and joint configuration for lightweight wall panels

Facing / Joint System

Typical role
Facing or joint components selected for the panel product
Applicable route
Lightweight wall panels
LOCAL MATERIAL REVIEW

Turn Your Local Materials into a Factory Plan

Send HENGDE the material sources, available test reports and product you want to manufacture. Our team will define the assessment and trial steps for your production route.

Evaluate My Local Raw Materials

Representative material photographs: cement, Szlomo Lejb / Sumek101; river sand, Krzem Anonim; fly ash, Ablazejo. Licensed under applicable CC BY-SA / GFDL terms. HENGDE project and testing photographs are identified separately.

PROJECT PLANNING

Planning a Lightweight Wall Panel Project?

Tell us your target product, project location and planned output. The selected 200 m³/day configuration is included automatically.

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