EPS lightweight product production line
EPS storage and dosing, gentle mixing, moulding, curing and finishing are configured around the confirmed block or panel product.
Delivery lead time: 40–50 working days.
Six route-specific process stages
SIX-STEP PROCESS
- 01
Confirm materials
Verify EPS particles, mineral inputs and the target product specification.
- 02
Meter components
Meter EPS particles, binder, mineral inputs and water to the tested mix design.
- 03
Mix & pour
Control mixing to distribute EPS particles through the matrix, then fill the mould.
- 04
Cure & demould
Match curing and demoulding to the product density and strength target.
- 05
Cut & finish
Match cutting and finishing to the EPS product dimensions and cured condition.
- 06
Handle & store
Move finished products through the handling and storage sequence designed for their dimensions and strength.
Production equipment, layout and finished-product views
PRODUCTION LINE GALLERY
Real equipment and finished-product photographs. Scroll through the images and open any photograph at full size.
Equipment modules for this production route
PRODUCTION EQUIPMENT
REAL EQUIPMENT PHOTOPreparation & meteringPowder metering system
Measures the confirmed powder input for each production batch.
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REAL EQUIPMENT PHOTOPreparation & meteringWater metering system
Stores and releases the confirmed water quantity for the controlled batch.
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REAL EQUIPMENT PHOTOEPS material mixingHorizontal mixer variants
Combines the confirmed solids, water and route-specific lightweight constituent according to the approved batch sequence.
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REAL EQUIPMENT PHOTOPLC, electrical & toolingComplete mould set
Forms the listed panel or block billet; final geometry follows the confirmed product.
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ENGINEERING DRAWINGPLC, electrical & toolingPLC main control cabinet
Coordinates the confirmed line sequence, interlocks, commands and alarms.
View device detail →From local materials to an operating factory
PROJECT DELIVERY / TURNKEY SUPPORT
HENGDE connects raw-material testing, factory planning, equipment manufacturing and site commissioning in one delivery plan. Our engineers develop the production route and machine interfaces, and our team prepares operators for production and maintenance. The proposal identifies the equipment, site preparation and services for your factory.
- 01
Raw Material Testing
Evaluate representative samples from the project location before selecting the final process.
- 02
Formula Adjustment
Adjust the formulation and material ratios against the test results and target product.
- 03
Product & Process Selection
Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.
- 04
Factory Layout Planning
Coordinate land, buildings, storage, material flow, foundations and utilities.
- 05
Production Line Customization
Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.
- 06
Equipment Manufacturing
Prepare the agreed machines, tooling and controls against the approved configuration.
- 07
Factory Acceptance
Check applicable equipment and delivery scope before shipment.
- 08
Packing & Shipping
Coordinate packing, loading and destination requirements with the project shipping plan.
- 09
Site Installation
Install and connect the agreed equipment after site conditions are ready.
- 10
Commissioning
Check machine sequences and trial production with the selected materials.
- 11
Operator Training
Train operators in safe use, production sequence and routine maintenance.
- 12
After-sales & Spare Parts
Plan maintenance communication and spare-parts support for the installed equipment.
Projects Using Similar Production Equipment
REAL HENGDE PROJECTS
HENGDE projects selected by product family, process route, capacity and current delivery stage.
Johannesburg, South Africa
South Africa 200 m³/day EPS self-insulating block line
- Product
- EPS self-insulating blocks
- Capacity
- 200 m³/day project basis
- Project Stage
- Production media available
Lanzhou, Gansu, China
Lanzhou 300 m³/day self-insulating block line shipment
- Product
- Self-insulating blocks
- Capacity
- 300 m³/day project basis
- Project Stage
- Factory-tested and dispatched
Aksu, Xinjiang, China
Aksu 100 m³/day simplified self-insulating block retrofit
- Product
- Self-insulating blocks
- Capacity
- 100 m³/day project basis
- Project Stage
- Simplified-line retrofit
Layout and project discussion
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Share your target product, required output and factory location for a suitable equipment proposal.
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Delivery lead time: 40–50 working days.