CLC PHYSICAL-FOAMING LINE
Delivery lead time: 40–50 working days.
PROCESS ROUTEPhysical foaming · Non-autoclaved curing
CLC / foam concrete block production using physical foaming and non-autoclaved curing. Explore the line visual, production stages, equipment configuration, project examples and installation support.
Get a Production Line Proposal
Open full-size layoutCAPACITY QUICK INFORMATION
SIX-STEP PROCESS
Meter powder, aggregate and water to the batch formulation.
Generate preformed foam and control its addition to the metered slurry for the target fresh density.
Fill the mould configuration selected for the block product and production capacity.
Match the non-autoclaved curing time, mould count and demoulding condition to the product.
Match billet condition, cutting sequence and transfer speed to the cutting system in this configuration.
Connect block transfer and stacking to the cutting cycle and finished-product storage area.
COMPLETE EQUIPMENT CONFIGURATION
Review the equipment for each production stage. Select an equipment image to enlarge it, or open a linked equipment name for more detail.
The mould row below is not a complete production mould-fleet calculation. Final production mould quantity is confirmed during project engineering according to mould turnover and curing conditions.
| No. | Equipment | Stage | Model | Dimensions | Qty. | Unit power | Total power (kW) |
|---|---|---|---|---|---|---|---|
| Preparation & metering | |||||||
| 1 | Preparation & metering | HDSL-001 | 8640 × 350 × 1100 | 1 | 11 kW | 11 kW | |
| 2 | Preparation & metering | HDKJ-001 | 18000 × 800 × 800 | 1 | 2.2 kW | 2.2 kW | |
| 3 | Preparation & metering | HDFL-001 | Ø1310 × H1950 | 1 | 0.55 kW | 0.55 kW | |
| 4 | Preparation & metering | HDFL-001 | 1.2 m × 1.5 m × 1.4 m | 1 | 0.55 kW | 0.55 kW | |
| 5 | Preparation & metering | HDSL-001 | Ø1100 × H1140 | 1 | 0.55 kW | 0.55 kW | |
| Physical foaming & mixing | |||||||
| 6 | Physical foaming & mixing | HDKWF1-001 | 1150 × 750 × 1140 | 1 | 7.5 kW | 7.5 kW | |
| 7 | Physical foaming & mixing | HDKY-001 | L1500 × W500 × H2000 mm, air receiver0.8 m³*1 | 1 | 15 kW | 15 kW | |
| Preparation & metering | |||||||
| 8 | Preparation & metering | — | 5000 × 3500 × 1500 | 1 | — | — | |
| Physical foaming & mixing | |||||||
| 9 | Physical foaming & mixing | EPSJB-02 | 1.9 m³ | 1 | 22 kW | 22 kW | |
| Preparation & metering | |||||||
| 10 | Minor-material metering system | Preparation & metering | — | — | 1 | — | — |
| Handling & stacking | |||||||
| 11 | Handling & stacking | HDKHG-001 | 4.9 m × 2.8 m × 4.2 m | 1 | 5 kW | 5 kW | |
| Cutting & finishing | |||||||
| 12 | Cutting & finishing | HDOSD1-001 | 3000＊1000＊2100 (including powered line) | 1 | 22 kW | 22 kW | |
| Handling & stacking | |||||||
| 13 | Handling & stacking | HDTH-005 | 2430 × 1330 × 3900 | 1 | 7.5 kW | 7.5 kW | |
| Cutting & finishing | |||||||
| 14 | Cutting & finishing | HDSQ1-003 | 9000 × 3300 × 3650 (high-precision rotary configuration) | 1 | 53.2 kW | 53.2 kW | |
| Handling & stacking | |||||||
| 15 | Handling & stacking | HDTH-006 | 4800 × 2600 × 3800 | 1 | 6.2 kW | 6.2 kW | |
| Moulding, curing & circulation | |||||||
| 16 | Moulding, curing & circulation | HDBD2-001 | 1800 × 1080 × 400 | 6 | 3 kW | 18 kW | |
| 17 | Moulding, curing & circulation | TM-001 | 12 m × 1.1 m | 1 | 2.2 kW | 2.2 kW | |
| 18 | Moulding, curing & circulation | HM-001 | 12 m × 1.1 m | 1 | 2.2 kW | 2.2 kW | |
| 19 | Moulding, curing & circulation | JZ-001 | 12 m × 1.1 m | 1 | 2.2 kW | 2.2 kW | |
| 20 | Moulding, curing & circulation | HDZD-001 | 4 m × 1.1 m | 3 | 0.3 kW | 0.9 kW | |
| 21 | Moulding, curing & circulation | HDZD-002 | 4 m × 1.1 m | 3 | 0.3 kW | 0.9 kW | |
| PLC, electrical & tooling | |||||||
| 22 | PLC, electrical & tooling | HDKZ1-001 | 1300 × 1100 × 400 | 1 | — | — | |
| 23 | PLC, electrical & tooling | HDCBD1-001 | 700 × 500 × 400 | 1 | — | — | |
| 24 | PLC, electrical & tooling | — | — | 1 | — | — | |
| PLC, electrical & tooling | |||||||
| 25 | Production equipment | HDCM1-002 | 1220 × 1220 × 630 (complete set) | 1 | — | — | |
CAPACITY & EQUIPMENT CONFIGURATION
CHOOSE YOUR FACTORY CONFIGURATION
Start with your block sales target and available casting hours. HENGDE matches mixing, cutting, mould circulation and handling as one production system. The comparison below uses the primary equipment configuration on each existing capacity page.
| Compare | 100 m³/day | Plan the mixing, mould circulation, curing, cutting and handling stages around your block and factory. Start with the equipment configuration and layout, then define the supply scope. | 300 m³/day |
|---|---|---|---|
| Nominal casting-planning rate | 12.5 m³/hour | 25 m³/hour | 37.5 m³/hour |
| Mixer model in this configuration | Horizontal mixer · ADF-01 | No. 1 horizontal mixer · EPSJB-01 | No. 2 horizontal mixer · EPSJB-02 |
| Cutting equipment in this configuration | Peeling machine · HDOSD1-001; Single-station rotary vertical cutter · HDSHM1-01 | Peeling machine · HDOSD1-001; Two-station vertical cutter · HDSHM1-001 | Peeling machine · HDOSD1-001; Three-station rotary vertical saw · HDSQ1-003 |
| Equipment entries | 24 | 25 | 25 |
On a small screen, swipe the table horizontally to compare all three configurations.
These hourly figures are casting-planning calculations, not hourly saleable output. HENGDE sizes the mould fleet and curing area together with the cutting and handling cycle. A separate two-shift, 16-hour project proposal must be compared on its own basis.
Reserve separate areas for raw-material storage and feeding, mixing and casting, occupied moulds during curing, demoulding and cutting, finished-block storage and loading. The machine footprint alone is not the workshop requirement.
Send a dimensioned building sketch showing columns, clear height, doors and vehicle access. HENGDE turns it into a connected station layout with maintenance and lifting access.
Use the selected equipment schedule to prepare the electrical load list. The sum of nameplate powers is not an electricity-consumption figure or a transformer selection.
Plan the water supply, drainage and any compressed-air connections with the station layout. Allocate responsibilities for material feeding, batching and casting, mould transfer, cutting, packing, quality checks and maintenance. Headcount follows the automation and shift plan, not the headline capacity alone.
Daily casting volume divided by usable fill volume gives casting cycles, not the number of moulds to buy. Mould count also depends on how long each mould stays occupied before it can be cleaned, prepared and filled again.
The equipment-list quantity “1” is not a complete turnover-fleet specification. HENGDE provides the production mould schedule with the agreed curing and shift plan.
Ask for a station-by-station schedule identifying supplied equipment, separate options and customer-prepared work. Check the total mould fleet, packing method, silos and platforms, civil foundations, electrical installation, transport and on-site services separately. An equipment total alone cannot show whether two proposals cover the same factory.
Read the equipment and factory-preparation guide · Factory layout planning · Request this configuration and scope schedule
PROJECT DELIVERY / TURNKEY SUPPORT
HENGDE connects raw-material testing, factory planning, equipment manufacturing and site commissioning in one delivery plan. Our engineers develop the production route and machine interfaces, and our team prepares operators for production and maintenance. The proposal identifies the equipment, site preparation and services for your factory.
Evaluate representative samples from the project location before selecting the final process.
Adjust the formulation and material ratios against the test results and target product.
Confirm product dimensions and the product-specific preparation, forming, curing and finishing process.
Coordinate land, buildings, storage, material flow, foundations and utilities.
Match capacity, automation, budget, moulds and process interfaces to the agreed factory scope.
Prepare the agreed machines, tooling and controls against the approved configuration.
Check applicable equipment and delivery scope before shipment.
Coordinate packing, loading and destination requirements with the project shipping plan.
Install and connect the agreed equipment after site conditions are ready.
Check machine sequences and trial production with the selected materials.
Train operators in safe use, production sequence and routine maintenance.
Plan maintenance communication and spare-parts support for the installed equipment.
REAL HENGDE PROJECTS
HENGDE projects selected by product family, process route, capacity and current delivery stage.
Tirana, Albania
Phnom Penh, Cambodia
Indonesia
PROJECT PLANNING
Tell us your target product, project location and planned output. The selected 300 m³/day configuration is included automatically.
Discuss your project
A few details give our team the right starting point for your production line proposal.
Delivery lead time: 40–50 working days.
